WE REALLY CONCERN ABOUT SAFETY
WE REALLY CONCERN ABOUT SAFETY
The XRIG™ series was born to provide a never-ending range of items thought to build-up any kind of XRIG™ station. Besides all the pre-set configurations drawn by our R&D Dept., customers could be able to choose among dozens of parts and options so to really have their own station. When a customer gets in touch with our sales team and he needs to be assisted with the drawing of his own station, our XRIG™ team of product’s designers draw the station according to customer’s needs and provide to him the final 3D drawing with all the main specs and sizes. This process helps the customers to have either a bespoke product and a safe station, cause any customer’s sketch, is first switched in to a 3D drawing and then checked by the product designers also for what concern the safety and the stability of all the parts once bolted together. Thanks to our in-house tech department, all needs can be matched: custom sizes, custom colors etc..
TUV-SUD: most of our products (such as benches, racks, XRIG™ stations etc..) are tested and certified by the TUV-SUD®, that is one of the worldwide most affordable product testing company. All products are tested in order to comply with the latest products safety regulations (E.G: in Europe the EN- ISO 20957-1, EN-ISO 957-2 and EN- ISO 957-4)*. All along the catalogue we have mentioned which products are tested according to TUV-SUD® safety specs. We furthermore care about the safety of the electronic products we carry. Either for the Xenios USA® items and for any third-brand product, we make sure they feature all needed certification, such as, for example, the CE and the ROHS ones*
In order to make really reliable products, we also concern about safety and quality certifications of raw materials (such as, for example, the steel tubes used to make the whole XRIG™ range of items), painting and coating materials and processes, hardware, welding process and welder’s certified skills. A product making process involve dozens of matters, from raw materials selection up to the packaging of the finished goods, and our R&D and Product Team is just formed by experienced technicians and engineers that can let us be proud to label a workout tool with our logo.
*Some of the mentioned products’ safety regulations and/or safety marks may not be valid for some Countries.
STEEL TUBES : All XRIG™ parts are made by using stiff steel tubes so to really be ready to bear severe workouts made by several athletes at a time. The steel used to make the tubes is just the S235J steel (UNI-EN 10219-2 compliance*) , one of the strongest on the market. All square tubes are 6×6 cm. sized and 3.5 mm. thickness (11+ gauges), while all the round tubes are 32 mm. diameter by 4 mm. thickness. All main steel parts are bolted together just by using M16 bolts, coupled with M16 self-locking nuts: up to 300 Nm in tightening strength. All bolts feature safety pvc end-caps so to avoid any chance of injury with the offset of the same bolts out of the nuts after being tightened. All hardware is zinc plated so to be rust-proof.
WELDING : All steel parts are welded just by robot and robots are managed just by skilled certified workers, so to have a consistent welding line all-around the tubes’ junctions. Moreover, all holes for bolts and for snap-in/snap-off options are drilled by laser so to be really accurate in diameter and position.
COATING : The standard color of the whole XRIGTM range is the special Xenios USA® XRIG™ Black powder coating. After several tests on the mix of the powder and the coating/drying process, we have found the way to have an high-bonding ratio kind of coating that features a special texture on its surface (once dried), so to provide the right grip for harmless and firmly Muscle-Ups. The special Xenios USA® powder coating is furthermore made by adding to the formula a slightly percentage of wax that makes the coating almost scratch-proof. All steel parts are not less than 60 micron coated. Wherever there are bare steel components (such as pins, poles, or junctions), we protect them just by using the industrial galvanizing process called Hard Chrome.
AVAILABLE ON DEMAND
Once we have started to develop our XRIG™range of products, our R&D team has also thought to those who need to set a station up, out of the door of their Box and, even worse, without sheltering it. So, that is one of the reason cause we are one of the few makers on the market to be able to provide all the XRIG™ parts made with a special treatment for elements protection. When an XRIG™ station is made to be outdoor installed, all steel components are first zinc-plated (our zinc-plating process are all certified in accordance with the UNI-EN ISO 1461:2009 regulation*) and then powder coated with an upgraded kind of powder coating. This special process, along with special water-draining holes drilled on to the main Uprights of the station, makes it totally rust-proof and so ready to bear the elements’ power. **
CUSTOM COLORS : Even though the standard color of the XRIG™ parts is the above mentioned Xenios USA® XRIG™Black one, customers can have the chance to choose their own color for the whole station or even for some of the parts it is made of (such as, for example, the uprights). All available colors feature the same specs of the standard XRIG™ Black of Xenios USA®, especially for what concern the unique light-textured surface that gives to the pull-up bars the perfect grip for the muscle-ups. **
Since we are the original maker of the XRIG™ range and since we think customers’ needs can’t really be all foreseen in advance, an XRIG™ station can be also drawn with totally bespoke parts. Should you need, for example, taller uprights or shorter pull-up bars, or anything “crazy” you may have invented, at Xenios USA® we will match your requirements by even drawing from the scratches your unique parts. **
All XRIG™ steel parts in case of steel breakages and/or welding breakages.
All Outdoor Proof XRIG™ steel parts in case of rust-spots arising from coating and in case of steel corrosionperforation
All XRIG™ steel parts in case of rust-spots arising from coating. All XRIG™ Hardware and other components
Warranty will void in case of outdoor use, unless the XRIG™ items were made with the special Xenios USA® “Outdoor Proof Treatment”. Warranty against rust never covers rust rising on scratched and/or worn-by-the-use and/or speal-made parts steel areas. Bear steel due to scratches and/or dents can get rust unless not coated and/or retouched again. For any further about Xenios USA® products’ warranty, please refer to the Xenios USA® Warranty Chart, available here
**Attention: CUSTOM COLOR, CUSTOM SIZES and OUTDOOR PROOF are priced options. Ask to the Xenios USA® Team to learn more about them.
The XRIG™ series can be also manufactured following the really heavy duty features of the MAGNUM™ range of products. Thought for those who really need to face severe workout, the MAGNUM™ series is a kind of tank-like range of products that can be never-ending overloaded
At Xenios USA® we have thought to the best way to let some products be also manufactured following a kind of next-level bill of specifications. There are some workout tools, such as the Squat Stand, or the Yoke and Sled, or the Utility Flat Bench, or many parts and pre-set configurations of the XRIG™ series, that may be employed to bear tough workouts or quite heavy body-weights, such as the ones of the Strongmen. Due to those reasons, all mentioned items have been also drawn bigger and stronger: they have been drawn in order to comply with the serious overloading tests performed on to all the products that aim to belong to the MAGNUM™ series. All products made to belong to the MAGNUM™ series are made with an industrial grade of steel tubes. All square steel tubes are bigger in size – switched from the standard 6×6 cm. to the oversized 8×8 cm. – and in thickness – switched from the standard 10 Gauge (3 mm.) or 11 Gauge (3.5 mm) to the oversized 8 Gauge (4.2 mm.).
All MAGNUM™ series products are welded by using a special certified kind of welding-robots, commonly involved with the construction of industrial machines like big cranes. All Steel plates and sheets used to manufacture the MAGNUM™ products are thicker than the standard ones. Furthermore, the MAGNUM™ products are tested in order to bear heavier weights: three times higher than their “younger” brothers. E.G.: a Magnum Squat Stand is tested to bear up to 1500 Kg. so we can say it is almost unbreakable.
All MAGNUM™ products parts are made by using industrial grade steel tubes so to really be ready to bear “oversized” workouts. The steel used to make the MAGNUM tubes is normally employed in industrial machine constructions, such as the building cranes. All square tubes are 8×8 cm. sized and 4.2 mm. thickness (8 Gauges), while all the round tubes are 32 mm. diameter by 4 mm. thickness. All steel plates and brackets are made using no-lower than 8 mm. thickness steel sheets. All main steel parts are bolted together just by using M16 bolts, coupled with M16 self-locking nuts: up to 300 Nm in tightening strength. All bolts feature safety pvc end-caps so to avoid any chance of injury with the offset of the same bolts out of the nuts after being tightened. All hardware is zinc plated so to be rust-proof.